How to Save Production Cost in Apparel Industry?

By | November 27, 2017

Apparel Industry:

The main goal of almost all the garment and apparel industry is to drive the bottom line through profitable revenue growth by reducing the production cost of apparel. Of course, this should be the number one goal of all companies, not just the apparels Companies, therefore, need to concentrate more on controlling the cost of productions in a bid to increase their revenue. Any of the apparel companies without a consistent vigilance can find themselves in an uncompetitive condition with a bloated overhead. Thus, this episodic burning and slashing that results from this can significantly damage the successful running of a company. Therefore, the proper way to maintain the right cost structure is to control them in a sustained fashion.

Manufacturing and Producing Apparels:

In the business of manufacturing and producing apparels, some of these companies may find it difficult to compete with their competitors in the industry if they do not have any plans to save their production costs. Hence, it is important for businesses to ensure that the costs of production are kept under control to determine if the company is making more money than their expenditure. Specifically, this holds for all the apparel companies especially those who are just starting.

The majority of the apparel manufacturers who are able to produce quality apparels at relatively low production costs often have greater chances of succeeding in the long run. As a result, no apparel or textile company can actually survive when it continues to add extra expenditure to its cost of production. As an apparel producer or manufacturer, you need to be constantly looking for raw materials that are of greater quality and affordable. In this way, producers do not necessarily have to pay any additional costs for the successful running of their business.  The management of Businesses and apparel business, in particular, is best executed when it’s done in a proactive way. Therefore, looking for the best raw materials that ensure quality and in the least costly ways is an excellent way of saving production costs.

Hence, business owners should make the purchasing decision in a discerning way and the financial risks of the decision must be prioritized. Through this, the apparel producers can make use of the more affordable resources without necessarily sacrificing the quality of their products. One of the best ways to do this is to look for alternative options to some of the expensive resources, brands or raw materials. These are resources that are cheap and still give the same quality. In essence, it is the duty of the business coaches to train producers the cost-effective ways of striking a balance between reduced cost production and product quality.

 Saving Production Costs and Increasing Business Revenue:

In the real world, before we put anything into widespread production, use or practice, it is required to assess its reliability, performance, quality, and the related aspects of its usages. It would tell us how well would that product work; fairly or perfectly.  Textile testing is a vital aspect of the textile industry which helps the producer to detect some defaults inherent in the materials for their production in other to enhance standard and improve quality.

Perhaps, however, the most cost-effective way to save production costs in the apparel industry is textile testing through the use of the various textile testing equipment such as Martindale abrasion tester, Elmendorf tear tester, bursting strength tester, air permeability tester, crimp rigidity tester, light fastness tester, stiffness tester, etc. Similarly, some of the psychrometer and hygrometer are widely used in the apparel world. As it is earlier emphasized, the 21st century apparel and garment industry depends heavily on quality. Many types of textile testing equipment are required in the weaving, knitting, spinning, and dyeing departments to ensure the required quality of apparel or clothing . The main goal of textile testing is to know the performance of textile products and to make use of these results to predict the product performance.

You may also read: Common Sewing Machine Features and Uses

Indeed, the performance of any products from any apparel industry must be considered in conjunction with the interests of the end user. An excellent example is testing tire cords for strength or draperies for light fastness. The most important question in textile testing is, does the textile itself meet the demands of the people that would use it? One problem in this category of testing is the quality of equipment to use for the testing. How reliable is the equipment? What are the measures to put in place to ensure that you are using the best equipment? However, different apparel manufacturing companies use different textile testing equipment, especially the Martindale abrasion tester from and use the specifications of air permeability tester to assess the suitability of textile products or fabrics for the intended user.

How Does it Reduce Production Costs:

Textile manufacturing involves the combination of many professionals; product designers, scientists, investors, and technologists. The results of testing will help the scientists to choose the best route to follow. Testing the permeability of the product also helps the producer to select the appropriate raw materials for each product since you don’t need to spend extra costs looking for another resource for your productions. For instance, for spinning process, fiber is their main material while the yarn is particularly involved in weaving. Textile Testing using these equipment helps to control the different manufacturing processes. End breakage through the testing of the textile products is made possible by controlling the roving length, sliver length, and weight per lap length, sliver length.

Perhaps, the most obvious importance of textile testing is that it improves the quality of the final product by avoiding unnecessary waste of time and money. In other words, it ensures the fulfillment of the desired product by the consumers.

In general, the production cost is reduced by a continuous search for new knowledge and the quest to develop new textile products.

Air Permeability Tester:

The air permeability tester which is about 120kg with standard test heads of 20cm2 and 38cm2 and 11 nozzles is generally used to determine the resistance of the air flow through a given fabric and knitted cloth under a given but constant air pressure. These fabrics, however, could be woven or non-woven textile materials.

Air Permeability Tester

Martindale Pilling and Abrasion Tester:

The Martindale abrasion and pilling tester comes with a PLC Drive system and a large touch-screen. The equipment is used to assess the pilling and abrasion resistance of different types of textile structures. With a dimension of 920X400X1200 and weight of approximately 155Kg, the equipment is uniquely designed to enable the removal of individual sample holders for assessment without raising the top motion plate. Additionally, it offers parking function and individual counters, interval time settable, large touch-screen display and comes in different test positions of 4,6,8 or 9.

Martindale Pilling and Abrasion Tester

 Elmendorf Tear Tester:

The patented product, the Elmendorf Tear Tester is a computer controlled falling-pendulum equipment that’s used to determine the ballistic tearing strength of materials including but not limited to board, paper, plastics or textiles.

 Elmendorf Tear Tester

Elmendorf Tear Tester

The equipment allows a rapid assessment of the dynamic resistance of the materials that are specifically designed to be subject to fabrics or other strong shearing loads or likely to be destroyed heavy or sharp objects like paper bags.

Bursting Strength Tester:

With a dimension of 450X620X530 and weight of about 170Kg, the Mullen Bursting Strength Tester is used to assess the strength of bursting for any type of materials most especially the fabrics and paper. The Bursting strength testing equipment features three test methods. This includes certain extension bursting, certain pressure bursting, and Constant speed bursting.

Bursting Strength Tester

In essence, this is not the absolute list for all the available textile testing machines that are widely used in the apparel world. The goal is to provide the descriptions of these machines and to highlight their importance in the garment industry. If properly carried out, textile testing machine would not only enhance value but also reduce production costs.

You may also read: Types of Quality Control Equipment in Garments

Despite all these procedures used to test colorfastness in the textile industry, the consumer should follow all guidelines given by manufacturers to prolong the strength of colorfastness e.g. clothes should be washed with appropriate chemicals and water temperature should always be optimized.

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