Complete Flow Chart of the Textile Manufacturing Process

Complete Flow Chart of the Textile Manufacturing Process  

Noor Ahmed Raaz
Specialized in Apparel Manufacturing
Owner and Editor in Chief Textile Merchandising
Asst. Prof., Department of Textile Engineering
Atish Dipankar University of Science & Technology
Email: textilemerchandising1@gmail.com

Textile Manufacturing:

Textile manufacturing is a complex, multi-step process that transforms raw materials, such as fibers, into finished fabrics ready for garment production. This process involves various stages, each essential to creating textiles with the desired qualities, such as texture, durability, and aesthetic appeal. Understanding the flow chart of textile manufacturing helps to visualize each step and the technology involved. Textile manufacturing is a versatile word to use all over the world. In a normal scene, textiles include fiber to garment. A textile was mainly a woven fabric, but the terms textile and plural textiles are now also applied to fibers, filaments and yarns, natural and manufactured and most products for which these are a principal raw material.

Flow Chart of Textile Manufacturing:

Before the flow chart of textile manufacturing, we should have proper knowledge about textile definition. This definition embraces, for example, fiber-based products in the following categories: Threads, cords, ropes, braids, woven, knitted and non-woven fabrics, lace, rest and embroidery, hosiery, knitwear and made-up apparel. Household textiles are such as soft furnishings and upholstery, carpets and other floor-coverings Technical, industrial, and engineering textiles including Geo-textiles and Medicare textiles.

Here given below is a general manufacturing flow chart of Textile-

This flowchart provides a visual representation of the complete textile manufacturing process. Let’s break down each step of the process as shown in the image:

1. Fiber/Filament
Raw Material: The process begins with fiber or filament, which are the basic raw materials used in textile manufacturing. These fibers can be natural (cotton, wool, silk, etc.) or synthetic (polyester, nylon, acrylic, etc.). Filaments are longer fibers, typically used to produce more fine, smooth fabrics.

2. Spinning
Turning Fiber into Yarn: Spinning is the process where fibers are twisted together to form yarn or thread. This step is crucial for transforming raw fibers into a continuous strand that can be woven or knitted into fabric. The quality and texture of the yarn can vary depending on the spinning method and the fiber used.

3. Knitting & Weaving
Knitting: This process involves looping yarn together to form knitted fabric. It produces fabric that is generally stretchier and more flexible, ideal for t-shirts, sweaters, and activewear.

Weaving: In this process, two yarns (warp and weft) are interlaced at right angles to form woven fabric. This technique creates fabrics such as denim, cotton, and linen, which are less stretchy compared to knitted fabrics.

4. Grey Fabric
Intermediate Fabric: The product resulting from knitting or weaving is known as grey fabric. It is essentially unfinished fabric, often rough and without any color or design, awaiting further treatment.

5. Dyeing
Adding Color: Dyeing is the process of coloring the fabric. The grey fabric is immersed in dye solutions to achieve the desired color. Dyeing can happen at different stages, such as yarn dyeing, piece dyeing, or garment dyeing. The goal is to enhance the fabric’s aesthetic appeal with rich, uniform color.

6. Printing
Designing Fabric: Printing involves applying designs, patterns, or images to the fabric’s surface. This can be done using techniques such as screen printing, block printing, or digital printing. It adds patterns and graphic elements to the fabric, making it more visually attractive.

7. Finishing
Enhancing Fabric Quality: Finishing is the final treatment applied to fabric to improve its texture, strength, and appearance. Common finishing processes include softening, bleaching, waterproofing, and adding a sheen or texture. This stage enhances the fabric’s final feel and ensures it meets quality standards.

8. Finished Fabric
Final Product Before Garment Production: Once dyeing, printing, and finishing are done, the fabric is considered finished fabric. It is now ready for use in garment manufacturing or other textile products.

9. Sewing
Assembling Garments: The finished fabric is cut into pieces and sewn together to create garments. This step includes stitching fabric pieces into various shapes, adding details like zippers, buttons, and hems, and assembling the final product.

10. Cutting
Fabric Cutting: Cutting involves taking the finished fabric and cutting it into the appropriate shapes or sizes for garment production. This could be done manually or using automated machinery to ensure precision and efficiency.

11. Garment
Final Product: Once the fabric has been sewn and cut, the final garment is created. This garment is now ready for packaging, distribution, and retail, completing the textile manufacturing process.

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Speech from the writer:

If you read this article with full concentration, then you can easily answer the following questions-

1. All about the Textile Process
2. Flow Chat of Textile Manufacturing
3. Manufacturing Process of Textile
4. Process Sequence of Textile
5. What is the Textile Manufacturing Process?
6. What is the Textile Process?